Oleochemicals Plant Types

Hydrolysis Tower

Hydrolysis Tower in vegetable oil processing hydrolyzes oils under high temp/pressure, separating fatty acids and glycerol.

Tubular Heater

Tubular Heater, used in chemical and oil industries, heats crude glycerin with steam to fit subsequent processing needs.

Fatty Acid Heater

Fatty Acid Heater uses thermal oil to heat fatty acids efficiently, ensuring precise temperature control for further processing.

How does YAHUA ensure the quality and safety of the products in the palm oil chemical project?

YAHUA ensures product quality and safety in its palm oil chemical project through strictprocess control:

Precise four-stage technical chain (hydrolysis-distillation-esterification-fractionation) with controlled parameters (temp, pressure) for stable separation.

Pretreatment removes impurities (moisture, pigments) to avoid contamination.

Four-stage distillation, leveraging melting point differences, ensures high purity of C16:0 and C18:1.

Quality checks at each stage to meet standards for food-grade and industrial products.

What are the specific production technologies used in the four-stage technical chain?

The four-stage technical chain employs specific technologies:

Hydrolysis: High-pressure continuous towers use high temperature/pressure to break glycerol ester bonds, splitting palm oil into crude fatty acids and sweet water.

Distillation: Four-stage distillation leverages melting point differences (63°C for C16:0 vs. 13°C for C18:1) for precise component separation.

Esterification: Converts fatty acids into esters via chemical reaction, enhancing stability for high-end applications.

Fractionation: Further refines separated components through controlled cooling/crystallization to meet purity standards for target products.

If you want to know more kinds of oil manufacturing unit, please visit our website.

Nut Grading Screen Specification

Nut Grading Screen Function and Working Method

The Nut Grading Screen operates by utilizing a vibrating screen mechanism. The kernels are fed onto the screen, which vibrates at a specific frequency and amplitude. The vibrations cause the kernels to separate and move across the screen surface. The screen is equipped with different mesh sizes, allowing kernels of varying particle sizes to be sorted and collected in separate compartments. This process ensures that kernels are graded accurately, which is essential for optimizing the efficiency of subsequent processing steps such as crushing and oil extraction.

Nut Grading Screen Material and Construction

Constructed from carbon steel, the Nut Grading Screen combines strength and durability. Carbon steel is chosen for its excellent mechanical properties, including high tensile strength and wear resistance, making it ideal for withstanding the rigorous use and material flow typical in a palm oil mill environment.

Nut Grading Screen Key Features

Size: The screen has dimensions of 915 mm, providing sufficient screening area for effective kernel grading.

Driver Model: The grading screen is driven by a motor coupled to a gear reducer, with the output connected to the main shaft by a coupling. This ensures efficient power transmission and smooth operation of the vibrating mechanism.

Capacity: Designed to handle a capacity of 7 tons per hour, making it suitable for medium-scale palm oil processing operations.

Power: Equipped with a motor rated at 1450 rpm, 5.5 kW, 380 V, and 50 Hz, providing sufficient energy for reliable and high-performance screening.

Rotational Speed: Operates at a rotational speed of 24 rpm, ensuring effective vibration and kernel movement across the screen surface.

Nut Grading Screen Performance Advantages

Efficient Grading: The vibrating screen mechanism ensures thorough and accurate separation of kernels based on particle size, improving the efficiency of subsequent processing steps.

Durable Construction: The carbon steel build ensures long-term reliability and minimal maintenance requirements, even under continuous and demanding operating conditions.

High-Capacity Operation: With a capacity of 7 tons per hour, the Nut Grading Screen can keep up with the processing demands of palm oil mills, ensuring efficient workflow and high productivity.

Energy-Efficient Operation: The motor and drive system are designed to minimize energy consumption while maintaining high-performance screening action.

Precision Screening: The screen's mesh sizes are carefully selected to ensure precise grading of kernels, allowing for optimal processing conditions in downstream equipment.

Nut Grading Oil Screens Applications

The Nut Grading Screen is widely used in palm oil mills and processing plants. It is typically installed after the nut polishing and before the kernel crushing stages. By efficiently grading the kernels according to particle size, the Nut Grading Screen ensures that each subsequent processing step can be optimized for the specific size fraction of kernels, enhancing the overall efficiency and yield of the palm oil production process. Its design and specifications make it suitable for integration into both new and existing palm oil processing facilities, contributing to the production of high-quality palm kernel oil.

If you want to know more about screen polishing, please visit our website.

We can also offer kinds of oil extraction machines for sale. If you are interested, please leave us a message.

Nut Polishing Drum Specification

Nut Polishing Drum Function and Working Method

The Nut Polishing Drum operates by tumbling the nuts within a rotating drum that contains polishing elements. As the drum rotates, the nuts are lifted and dropped repeatedly, causing them to rub against each other and against the inner surface of the drum. This mechanical action effectively removes any remaining fibers from the nut surfaces. The drum is equipped with holes of a specific size, allowing smaller debris and fibers to be separated from the nuts while retaining the polished nuts inside.

Nut Polishing Drum Material and Construction

Constructed from carbon steel, the Nut Polishing Drum combines strength and durability. Carbon steel is chosen for its excellent mechanical properties, including high tensile strength and wear resistance, making it ideal for withstanding the rigorous polishing process and continuous operation in a palm oil mill environment.

Nut Polishing Drum Key Features

Size Diameter: The drum has a diameter of 1060 mm, providing sufficient space for effective polishing of the nuts.

Weight: Weighing 1850 kg, the machine is built to provide stable and reliable operation during continuous use.

Driver Model: The polishing drum is driven by a motor connected to the main shaft via a belt wheel and V - belt system, ensuring efficient power transmission and smooth rotation of the drum.

Capacity: Designed to handle a capacity of 10 tons per hour, making it suitable for medium - scale palm oil processing operations.

Output Speed: Operates at an output speed of 56 rpm, ensuring gentle yet effective polishing of the nuts without causing damage.

Power: Equipped with a motor rated at 1450 rpm, 7.5 kW, 380 V, and 50 Hz, providing sufficient energy for reliable and high - performance polishing.

Hole Size: The drum is fitted with holes of 50 mm in diameter to allow for the separation of residual fibers and small debris from the nuts.

Nut Polishing Drum Performance Advantages

Efficient Polishing: The Nut Polishing Drum effectively removes residual fibers from the nut surfaces, ensuring high - quality output for subsequent processing steps.

Durable Construction: The carbon steel build ensures long - term reliability and minimal maintenance requirements, even under continuous and demanding operating conditions.

Stable Operation: The weight and robust construction of the machine provide stability during operation, minimizing vibrations and ensuring smooth polishing action.

High - Throughput Capacity: With a capacity of 10 tons per hour, the machine can keep up with the processing demands of palm oil mills, ensuring efficient workflow.

Energy - Efficient Operation: The motor and drive system are designed to minimize energy consumption while maintaining high - performance polishing action.

Nut Polishing Drum Applications

The Nut Polishing Drum is widely used in palm oil mills and processing plants. It is typically installed after the depericarper process to further clean the nuts. Its design and specifications make it suitable for integration into both new palm oil processing facilities and existing mills looking to enhance their nut polishing efficiency and product quality. By effectively removing residual fibers, the Nut Polishing Drum contributes to the production of high - quality palm kernel oil and other nut - derived products.

If you want to know more about the process of making oil, please visit our website.

Membrane Press Filter Specification

How the Palm Oil Filter Works

The Membrane Press Palm Oil Filter operates through a systematic workflow: Feed → Filter → Discharge. The feed material, containing a mixture of solids and liquids, is pumped into the filter by a diaphragm pump. Inside the filter, the mixture is subjected to high - pressure hydraulic pressing, which forces the liquid through the membrane while retaining the solids. The filtered liquid is collected and discharged, while the solid residues are removed by gravity. This method ensures efficient separation of solids and liquids, producing clarified liquid and concentrated solid waste.

Membrane Press Filter Material and Construction

The mbr filter membrane is constructed from either carbon steel or stainless steel 304. Carbon steel provides robustness and durability for general - purpose applications, while stainless steel 304 is used in scenarios where corrosion resistance and hygiene are critical, such as in the final stages of oil refining and processing.

Features of Palm Oil Filters

Pressing Method: Hydraulic pressing ensures high - pressure filtration for efficient solid - liquid separation.

Compression Pressure: Capable of achieving a compression pressure of ≥20 MPa, ensuring thorough filtration and maximum recovery of liquid.

Workflow: Consists of three main stages: Feed, Filter, and Discharge, ensuring a systematic and efficient filtration process.

Components: The filter comprises a sturdy structure, filter frame, diaphragm pump, pipes, and valves, all designed to work together seamlessly for optimal performance.

Slag Discharge Method: Utilizes gravity to remove solid residues from the filter, ensuring minimal downtime for cleaning and maintaining filtration efficiency.

Filter Area: Offers a filter area ranging from 20 m² to 60 m², allowing for high - capacity filtration suitable for various production scales.

Work Pressure: Designed to operate at a working pressure of 6 kg/cm³, ensuring efficient filtration under controlled conditions.

Production Capacity: Capable of processing 1 - 8 tons per hour, making it suitable for both small - scale and large - scale palm oil processing operations.

Feeding Pump: Equipped with a diaphragm pump with a flow rate of Q=5 - 50 m³ and a suitable head, ensuring efficient feeding of the filter with minimal pulsation and maximum reliability.

Membrane Press Filter Performance Advantages

Efficient Filtration: The high - pressure hydraulic pressing and large filter area ensure high - efficiency separation of solids and liquids, producing clarified liquid with minimal residual solids.

Durable Construction: The use of carbon steel and stainless steel 304 materials ensures long - term reliability and resistance to wear and tear in harsh industrial environments.

Stable Operation: The robust design and stable pressure system ensure consistent filtration performance, even during continuous operation.

Easy Maintenance: The gravity slag discharge method simplifies the cleaning process, reducing maintenance time and effort. The modular design of the filter components also facilitates quick replacement or repair.

Energy - Efficient Operation: The hydraulic pressing system and diaphragm pump are designed for energy - efficient performance, minimizing power consumption while maintaining high - capacity filtration.

Flexible Configuration: The Membrane Press Filter can be customized to meet specific production requirements, with various filter area and capacity options available.

Palm Oil Filter Machine Applications in Processing Plants

The Membrane Press Filter is widely used in palm oil mills and processing plants for filtering and separating fractionated palm stearin oil from palm liquid oil. Its versatile design and efficient operation make it suitable for integration into both new and existing palm oil processing facilities. Additionally, the filter can be adapted for use in other industries requiring similar solid - liquid separation processes, such as food processing, chemical manufacturing, pharmaceuticals, and more.

If you want to know more about membrane water treatment, please visit our website.

As an oil mill plant manufacturer, we will do our best to meet all the needs of customers.

Tämä on esimerkkiartikkeli. Uutta sisältöä voit luoda blogin hallinnan kautta. Voit poistaa tämän artikkelin artikkeliarkiston kautta.